CUSTOM APPAREL MANUFACTURING
From initial concept art to finished garment packaging, we help private labels, sportswear brands, and team organizations build custom apparel collections tailored to their performance and aesthetic standards.
1. CUSTOM SPORTSWEAR DEVELOPMENT
Whether you have ready tech packs or preliminary sketches, our pattern-makers collaborate with your team to formulate pattern geometries, panel cuts, and seam paths. We work across multi-sport apparel categories: soccer match kits, basketball reversible uniforms, compression baselayers, fleece streetwear hoodies, fight shorts, and grappling rashguards.
Our cut-and-sew engineering ensures athletic range-of-motion, anti-friction seams, and durable construction designed to withstand intense match conditions and repetitive washing.
2. DESIGN & ARTWORK SUBMISSION
We accept design assets in all standard professional formats. Our technical art team reviews your files to ensure resolution and color profiles will render accurately in production:
- Vector Files: Adobe Illustrator (.AI), Scalable Vector Graphics (.SVG), Encapsulated PostScript (.EPS).
- Document Formats: High-resolution PDF tech packs with dimensional callouts.
- Raster Artwork: High-resolution TIFF or PNG (300 DPI) for graphic placement.
- Color Matching: Pantone Matching System (PMS) coated codes for color consistency.
3. FABRIC & MATERIAL INQUIRIES
Fabrics define garment feel and durability. We source high-grade athletic textiles through Sialkot and regional Pakistani knitting mills:
- Performance Poly Interlock: 135 to 160 GSM lightweight, moisture-wicking interlock for team soccer, basketball, and running jerseys.
- High-Tension Lycra & Spandex: 200 to 260 GSM 4-way stretch poly-spandex or nylon-elastane for compression wear and rashguards.
- Heavyweight Cotton Fleece: 320 to 380 GSM brushed interior fleece and French Terry for premium street hoodies and joggers.
- Woven Shells & Eyelet Meshes: Tear-resistant microfibers, ripstop, and birds-eye mesh for athletic shorts and combat shorts.
4. PRINTING & EMBROIDERY OPTIONS
Customize your garments with diverse surface embellishments:
Permanent, breathable digital ink dispersion for match kits.
Vibrant multi-color graphics with crisp edge resolution.
High stitch-density thread emblems, 3D puff, and tackle twill.
Sleek matte or gloss raised silicone heat transfers for luxury sportswear.
5. PRIVATE LABEL & RELABELING
Make your collection truly unique with custom neck labels (woven or printed heat transfer), branded care tags, embossed silicone patches, and custom branded metal aglets on drawstrings.
6. SIZING & FIT REQUIREMENTS
Fit expectations differ substantially across North American, European, and Asian markets. We produce according to your exact grading charts or provide standard international athletic size blocks ranging from Youth (YS–YXL) to Adult (XS–5XL).
7. PACKAGING & DISPATCH INQUIRIES
Finished goods can be folded and sealed in individual polybags, labeled with custom SKU barcode stickers, or packaged in branded zipper pouches. We pack into heavy-duty corrugated export cartons reinforced for air and maritime transit.
REQUEST A CUSTOM MANUFACTURING QUOTE
Ready to take the next step? Submit your tech pack, required garments, and target quantities. Our Sialkot export team will evaluate your project and provide a transparent quotation.